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Alok *******

ALOK BHARATI

Q.No. – A10, P.O. – ACC Colony , Sindri, Dhanbad, Jharkhand – 828124

Contact: +91- 9771457628/8757025960

; Email: alok.chem2k3@gmail.com

Middle Management Profile – Engineering

Profile Summary:

Dynamic & accomplished professional with 12 years of experience in the manufacturing industry, currently functioning as Process Manager with ACC Ltd (LafargeHolcim group).
Well versed in Process Control, documentation & implementation of ISO 9001:2015, Statistical Process Control, Heat & Mass balance, Process Safety Audit, HIRA, HAZOP and RCFA.
Demonstrated ability in maintenance of operational parameters in terms of quality & energy consumption, resource optimization & management of service levels.
Skilled in preparation of data Sheet, PFD, Flow sheets & MIS including generating Holcim Annual Technical Report (ATR).
High degree of creativity and an expert in problem resolution along with strong communication and interpersonal skills.

AREAS OF EXPERTISE

Strategic Planning

Planning & budgeting short/long term strategies.
Daily Analysis of Cost of Production & with Target Production.
Preparation of production plan and schedules in SAP.
Coordinating with maintenance team for taking up the equipment maintenance for reliable operation. Identification & implementation of actions for operational excellence.
Preparation  of Plant Development Plan (PDP ) for medium/long term roadmap of the plant.

Process Control

Monitor day to day process related activities to ensure smooth functioning of operations and to achieve the norms of quality and productivity.
Conducting the different process measurement, efficiency audit of fans, compressors, pumps etc and suggesting management for new projects/action plan for further improvement.
Heat and mass balance calculation for different process.
Streamline activities aimed at maximizing overall team productivity.
Prepare competitive plans to benchmark costs in the cluster.
Involved in implementation & monitoring of TPM and OH&S activity in the department

Quality Management

Ensure compliance to quality and other ISO parameters across the process.
Analysis of process performance using Statistical Process Control (SPC) technique and taking corrective action upon.
Conduct of trails for lower clinker factor.

Efficiency Audits

Conduct efficiency audits of various factory equipments like compressors, fans, pumps etc.
Ensure alignment of machine efficiency to NAI, MTBF, OEE etc.

Documentation & Reporting

Maintain documentation of various reports and audits in compliance to organizational policies .
Plant coordinator for ISO 9001:2015 Documentation and implementation of activities as per QMS requirement.

Team Management
Conduct need based training sessions for team members aligned to assessment of training requirements.
Groom & mentor potential leaders in the team to take up future leadership roles in the organization.

Key Accomplishments:

Played key role in improving in mill productivity by 25%.
Rated first in “Innovate to Excel” competition at Regional level.

Trainings

Workshop on Statistical Process Control at MIQ (Mahindra Institute of Quality)
ASDP (Analytical Skills Development Programme) at IIT Roorkee
Certificate training programme for ISO 9001:2015.
CII Training program on energy conservation
Grinding Workshop conducted at ACC Tikaria by Holcim Group Support
OH&S, HIRA, HAZOP and SAP PP module

Academics

BE (Chemical Engineering) from BIT Sindri , Dhanbad in year 2007 with 68 % marks.
I.Sc  form A.N. College , Patna in year 2001 with 66.1% marks.
Matriculation from Patna High school in year 1999 with 65.7% .

CAREER GRAPH

ACC Ltd, 2007 till date

Career Graph:

Manager – Process, 2012 till date
Deputy Manager, 2010- 2012
Asst manager 2007-2010

Responsibilities:

Ensure compliance to operation parameter with regards to quality & energy consumption for Ball Mills, Vertical Roller Mills (loesche 56.3 & OK mill) Compressors and Pumps etc.
Liaise with maintenance personnel to monitor functioning of key indicators.
Managing the Raw Material Handling operations, Raw materail inventory and manpower management aimed at maximizing productivity and ensuring maximum and minimum stocking system for various items and minimize wastage.
Conduct flow measurements & efficiency audits of various process equipments like compressors, fans, pumps etc.
Monitor & improve efficiency of machines with respect to NAI, MTBF, OEE etc.
Focus on audit of Cement Mills, Grinding Media Loading & Chamber Sampling.
Perform HIRA (Hazard Identification & Risk assessment) and preparation of SOP and JSA.
Efficiently established & maintained healthy relations with BIS, Weight & Measures dept. etc.
Minimize Clinker factor; implement & monitor TPM and OH&S activity in the department.
Involved in preparation of data Sheet, PFD, Flow sheets & MIS including evaluation of mass & heat balance.
Generate Holcim Annual Technical Report (ATR) for the plant; prepare production plans & schedule in SAP PP module.
Coordinate with various support teams in implementation & documentation of ISO 9001:2015.
Analyze requirements of new projects/ improvement initiatives using statistical process control tools.
Benchmark costs in the cluster through preparation of competitiveness plan.
Commission & stabilisation of Cement mills post close circuiting.
Conduct training sessions for CCR Operators working in PLC and DCS.

PERSONAL DETAILS

Date of Birth: 20th August 1984
Languages Known: English & Hindi
CTC – 18.65 Lakh/ annum
Reference available on request

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